Suzuki GSX-R1000 Repair Manual 2001-2004

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Item # M377  ISBN: 9780892879274




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This repair and service manual covers Suzuki GSXR1000 2001-2004.

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | Electrical system fundamentals | Basic service methods | Storage | Specifications

CHAPTER TWO: TROUBLESHOOTING
Engine principles | Starting the engine | Engine will not start | Engine performance | Engine noises | Engine lubrication | Cylinder leakdown test | Clutch | Gearshift linkage | Transmission | Fuel system | Fuel pump troubleshooting | Electrical testing | Electrical troubleshooting | Steering and suspension | Brake system

CHAPTER THREE: LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel | Cylinder numbering and firing order | Engine rotation | Maintenance intervals | Tune-up | Ignition timing | Valve clearance | Spark plugs | Engine oil and filter | Engine oil pressure test | Throttle cable free play | Idle speed adjustment | Fast idle speed | Throttle valve | Synchronization | Fuel line inspection | Emission control systems | Exhaust control valve | Clutch adjustment | Shift pedal height | Cooling system | Tires and wheels | Front suspension | Steering check | Rear suspension | Drive chain | Brake system | General lubrication | Fastener inspection | Specifications

CHAPTER FOUR: ENGINE TOP END
Cylinder head cover | Camshaft | Cam chain tensioner | Cam chain, chain guides and timing rotor | Cylinder head | Valve lifter and shim | Valves and valve components | Pistons and cylinder block | Specifications

CHAPTER FIVE: ENGINE LOWER END
Servicing engine in frame | Engine service notes | Engine | Starter idler cover | Starter clutch and gears | Alternator cover | Flywheel | Oil pump | Oil cooler | Oil pan and strainer | Crankcase | Crankshaft | Balancer shaft | Connecting rod | Piston and piston rings | Engine break-in | Specifications

CHAPTER SIX: CLUTCH
Clutch cover | Clutch release mechanism | Clutch cable replacement | Clutch lever assembly | Specifications

CHAPTER SEVEN: TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover | Engine sprocket | Shift pedal | footrest | External shift mechanism | Internal shift mechanism | Transmission | Specifications

CHAPTER EIGHT: AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank | Fuel pump | Fuel pump relay | Pressure regulator | Air filter housing | Throttle bodies | Fuel injectors | Throttle position (TP) sensor | Secondary throttle position (STP) sensor | Secondary throttle valve actuator (STVA) | Throttle cable | Fast idle (choke) | Atmospheric pressure (AP) sensor | Camshaft position (CMP) sensor | Engine coolant temperature (ECT) sensor | Intake air pressure (IAP) sensor | Intake air temperature (IAT) sensor | Tip over (TO) sensor | Exhaust system | Exhaust control valve | Exhaust control valve actuator (EXCVA) | Evaporative emissions control system | Pair system | Self-diagnosis fuel injection troubleshooting | Specifications

CHAPTER NINE: ELECTRICAL SYSTEM
Electrical basics | Electrical connectors | Battery | Charging system | Voltage regulator | rectifier | Stator coil | Ignition system | Crankshaft position (CKP) sensor | Ignition coil | plug cap | Starting system | Starter motor | Starter relay | Sidestand switch | Gear position (GP) sensor | Turn signal | sidestand relay | Lighting system | Horn | Meter assembly | Speed sensor | Oil pressure switch | Switches | Fuses | Wiring and connectors | Wiring diagrams | Specifications

CHAPTER TEN: COOLING SYSTEM
Hoses and hose clamps | Cooling system inspection | Coolant reservoir | Radiator | Thermo switch | Radiator fan | Radiator fan relay | Engine coolant temperature sensor | Thermostat | Water pump | Specifications

CHAPTER ELEVEN: WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand | Brake rotor protection | Front wheel | Wheel inspection | Rear wheel | Rear coupling and rear sprocket | Bearing inspection | Front hub | Rear hub | Wheel balance | Tires | Tubeless tire changing | Tire repairs | Drive chain | Specifications

CHAPTER TWELVE: FRONT SUSPENSION AND STEERING
Handlebar | Handlebar left grip | Steering head and stem | Steering head bearing race | Steering stem race | Steering damper | Front fork | Specifications

CHAPTER THIRTEEN: REAR SUSPENSION
Shock absorber | Suspension linkage | Swing arm | Bearing replacement | Swing arm pivot boss | Specifications

CHAPTER FOURTEEN: BRAKES
Brake service | Brake bleeding tips | Bleeding the brakes | Brake fluid draining | Brake pad inspection | Front brake caliper | Front brake master cylinder | Rear brake caliper | Rear brake master cylinder | Brake pedal | footpeg assembly | Brake disc | Brake hose replacement | Specifications

CHAPTER FIFTEEN: BODY AND FRAME
Body panel fasteners | Rider seat | Passenger seat | tail cover | Front engine cover | Center cover | Bracket cover | Mirror | Windshield | Front fairing | Fairing bracket | Intake duct | Side fairing | Tail piece | Front fender | Sidestand | Specifications

WIRING DIAGRAMS
Wiring diagrams for all models, including GSX-R1000 for USA, California, Canada, UK, and Europe, in full color.

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and illustrations guide you through every job, from basic maintenance and troubleshooting, to complete teardown and rebuild.

Suzuki GSX-R1000 Repair Manual 2001-2004